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<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN"> <!-- Document Start --> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS1> 자동차산업의 노동자상태와 노동운동 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS2> 김 도 근 (연세대 강사, 정책사업위원) </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"한양그래픽";font-size:14px;color:"#000000";text-align:center;line-height:14px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> <A NAME="#2021542878"></A> <TABLE border="1" width="397px" height="538px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="538px" width="397px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> ※ 본 연구소에서는 ‘자동차업종 연구모임’을 시작하면서, 자동차업종 작업장의 실태를 올바르게 이해하고 노동운동의 위기 극복방안을 모색하는 한 과정으로 다음의 연구를 기획하였다.<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> ?현장에서 미래를?에서는 이 연구결과를 5회에 걸쳐 실을 예정이다.<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 【기획 Ⅰ】<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 주제 : 완성차공장의 노동자상태<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 목적 : 자동차산업의 노동자가 처해 있는 현실을 정확히 인식함으로써, <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 노동운동의 과제를 정립한다.<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 차례 : 1. 생산공정과 노동의 내용 (각 공정별 분석)<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 2. 생산의 합리화와 노동자상태 <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 3. 노동운동의 과제<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 【기획 Ⅱ】<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 주제 : 관리전략의 변화와 노동조합의 상태<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 목적 : 자동차산업의 관리전략의 변화에 따른 노동자 상태의 변화와 <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 노동운동의 대응방향을 구체적이고 적극적으로 모색한다.<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 차례 : 1. 노무관리방식의 변화와 노동조합의 정체성<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 2. 내부노동시장의 재편과 경영참가 <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 3. 노동운동의 대응방향<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 【기획 Ⅲ】 <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 주제 : 완성차 노동조합운동의 평가와 과제 <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 목적 : 87년 이후 자동차산업의 노동운동을 평가하고, 현재 처해 있는 <P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 노동운동의 위기를 적극적으로 돌파해 낼 새로운 실험의 조직<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 적 계기들을 정책적 측면에서 생산해 낸다.<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 차례 : 1. 87년 이후 노동운동 평가<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 2. 단체교섭과 일상활동 평가<P STYLE='font-family:"한양중고딕";font-size:13px;color:"#000000";text-align:justify;line-height:17px;text-indent:-13px;margin-left:33px;margin-right:20px;margin-top:0px;margin-bottom:0px;'> 3. 산별운동과 노동의 정치</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> </P> <P CLASS=HS4> 1. 생산공정과 노동의 내용 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 자동차 조립생산의 노동관행으로는 1주일을 단위로 한 주야교대제 근무, 만성적 잔업, 그리고 컨베어라인 작업을 중심으로 하는 단조노동이 대표적 특징이다. 특히 컨베어의 속도에 구속되는 단순반복적인 노동은 노사관계의 일상적 태도형성에 커다란 영향을 끼친다고 알려져 왔다. 그러나 구체적으로 살펴보면, 생산공정의 특징과 직·간접 노동의 여부에 따라 노동의 내용·강도·산재발생율·필요숙련의 정도는 상이하며 이에 따라 노동자의 의식과 태도 역시 획일적이지는 않다. 따라서 이 글은 자동차 생산공정의 흐름 속에서 이러한 차이들의 확인과 이해를 목적으로 한다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 승용차의 제작은 승용차의 몸체인 차체(Body)를 생산하는 과정, 승용차의 동력발생장치인 엔진과 동력전달장치인 변속기,기어,차축 등을 생산하는 샤시(Chassis) 생산과정, 그리고 완성된 차체에 내·외장품과 샤시를 조립·장착하는 조립과정 등으로 나누어 볼 수 있다(그림 1 참조). </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS6> [그림 1] 자동차 생산공정 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> [차체생산과정] </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542880"></A> <TABLE border="1" width="66px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="66px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 강 판</TD> </TR> </TABLE><A NAME="#2021542881"></A> <TABLE border="1" width="74px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="74px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 프레스공장</TD> </TR> </TABLE><A NAME="#2021542882"></A> <TABLE border="1" width="70px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="70px" valign="middle" bgcolor="#d8d8d8" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 차체 공장</TD> </TR> </TABLE><A NAME="#2021542883"></A> <TABLE border="1" width="70px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="70px" valign="middle" bgcolor="#d8d8d8" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 도장 공장</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:right;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> [자동차조립과정] </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:right;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542884"></A> <TABLE border="1" width="110px" height="34px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD colspan="5" height="21px" width="110px" valign="top" bgcolor="#d8d8d8" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 의 장 공 장</TD> </TR> <TR> <TD height="4px" width="20px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 트림</TD> <TD height="4px" width="20px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 샤시</TD> <TD height="4px" width="32px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 화이날</TD> <TD height="4px" width="17px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> OK</TD> <TD height="4px" width="20px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> T/U</TD> </TR> </TABLE><A NAME="#2021542885"></A> <TABLE border="1" width="43px" height="21px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="21px" width="43px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 출 하</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> [샤시생산과정] </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:13px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542886"></A> <TABLE border="1" width="73px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="73px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:13px;color:"#000000";text-align:center;line-height:20px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 선철, 알루미늄 등</TD> </TR> </TABLE><A NAME="#2021542887"></A> <TABLE border="1" width="63px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="63px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 주조 공장</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:right;line-height:13px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542888"></A> <TABLE border="1" width="63px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="63px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 기계 가공</TD> </TR> </TABLE><A NAME="#2021542889"></A> <TABLE border="1" width="63px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="63px" valign="middle" bgcolor="#d8d8d8" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 조립 공정</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:13px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542890"></A> <TABLE border="1" width="70px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="70px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 강 재</TD> </TR> </TABLE><A NAME="#2021542891"></A> <TABLE border="1" width="63px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="63px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 단조 공장</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 차체생산과정은 프레스공장 - 차체(용접)공장 - 도장공장으로 구성된다. 프레스공장은 승용차의 몸체인 차체(혹은 보디)를 만들기 위해 준비된 코일을 각종 금형 및 프레스를 이용하여 절단,성형,가공하는 과정이며, 이렇게 해서 생산된 판넬은 후공정인 차체공장으로 인도된다. 차체공장은 전공장으로부터 인도받은 판넬을 이용하여 자동차의 골격인 B.I.W.(Body In White)를 각종 용접으로 완성시켜 후공정인 도장공장으로 인도한다. 도장공장은 차체공장에서 넘어온 B.I.W.에 방청, 방식, 방음, 미관의 필요를 충족시키기 위해 형태와 사양에 따라 내·외판 도장을 하며, 도장이 완료된 차체는 의장공장에 입고된다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 동력장치와 동력전달장치를 생산하는 샤시생산과정은 먼저 주·단조공장에서 엔진, 변속기, 차축 등의 가공에 필요한 소재를 생산하기 위한 전공정인 소재생산과정과 생산된 소재를 기계가공하여 엔진, 기어, 차축, 변속기로 조립하는 엔진가공·조립의 후공정으로 구성된다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 의장공장은 입고된 차체에 먼저 자동차의 신경계통이라고 할 수 있는 전장품을 설치하는 트림(Trim)라인, 엔진 및 샤시를 장착하는 샤시(Chassis)라인, 각종 기능의 정상적인 작동을 위하여 램프, 밧데리, 범퍼 등을 장착하는 화이날(Final)라인, 각종 부품의 정상적인 작동여부(OK 라인)와 브레이크 테스트, 로울 테스트, 헤드램프 조정 등의 Test라인 등으로 연결되어지고, 의장공장의 최종착라인은 수밀시험을 거쳐 외관의 이상여부를 확인·수정하는 T/U(Touch Up)라인으로 종결되고, 완성차가 출고장에 적치됨으로서 의장공장의 공정이 완료된다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 또 생산공정의 흐름을 중심으로 나누어 보는 위의 방식과 달리 생산방식의 차이를 중심으로 살펴보면 주·단조공장과 프레스공장 등 소재를 생산하는 공정은 로트형 생산방식의 성격을 띠며, 차체공장, 도장공장, 엔진조립과 의장공장은 컨베어 생산방식을 특징으로 한다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS5> 1) 프레스공장 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 프레스공장은 원자재부로부터 입고된 코일을 각종 금형 및 프레스기계를 사용하여 필요한 소재로 절단하고 차종별 생산계획에 따라 약 200여 종의 판넬을 생산하여 차체공장으로 공급하여 주는 것이 주된 임무이다. 즉, 프레스공장은 Mill Mark(포철,일본)에서 원소재(Coil)가 입고되면 코일을 Blanking프레스나 Shear프레스에서 파트별로 적당한 크기로 절단하는 Blanking라인과 절단된 철판이 프레스 및 금형에 의해 차체의 부위별 형상으로 성형되는 후공정인 Stamping라인으로 이루어지고, 프레스공정의 최종가공물인 판넬(Panel)은 파렛트(Pallet)에 보관되어 후공정(차체조립공장)으로 인도된다(그림 2 참조). </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS6> [그림 2] 프레스공장의 생산공정 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:17px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542892"></A> <TABLE border="1" width="63px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="63px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 코일입고</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:24px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542893"></A> <TABLE border="1" width="78px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Blanking라인</TD> </TR> </TABLE><A NAME="#2021542894"></A> <TABLE border="1" width="44px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="44px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Uncoil</TD> </TR> </TABLE><A NAME="#2021542895"></A> <TABLE border="1" width="47px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="47px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Leveling</TD> </TR> </TABLE><A NAME="#2021542896"></A> <TABLE border="1" width="47px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="47px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Blanking</TD> </TR> </TABLE><A NAME="#2021542897"></A> <TABLE border="1" width="47px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="47px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Stocking</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:17px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> ⇩ </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:17px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542898"></A> <TABLE border="1" width="51px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="51px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Flanz'g</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:17px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542899"></A> <TABLE border="1" width="78px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Stamping라인</TD> </TR> </TABLE><A NAME="#2021542900"></A> <TABLE border="1" width="40px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="40px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Draw'g</TD> </TR> </TABLE><A NAME="#2021542901"></A> <TABLE border="1" width="44px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="44px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Trimm'g</TD> </TR> </TABLE><A NAME="#2021542902"></A> <TABLE border="1" width="44px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="44px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Pierc'g</TD> </TR> </TABLE> <A NAME="#2021542903"></A> <TABLE border="1" width="47px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="47px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Pallet'g</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:24px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> ⇩ <A NAME="#2021542904"></A> <TABLE border="1" width="55px" height="34px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="34px" width="55px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:center;line-height:16px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Cam <P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:center;line-height:16px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Flanz'g</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:17px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542905"></A> <TABLE border="1" width="85px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="85px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 차 체 공 장</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> Blanking라인은 입고된 철판을 오버헤드 크레인(Overhead Crane)으로 이송하여 Uncoiler로 감긴 코일을 풀어내는 코일의 해포(Uncoil'g)공정, 펼쳐진 코일을 편편하게 하고 쿠션을 주기 위해 코일을 Leveller로 통과시키는 공정(Level'g), 그리고 Blanking프레스나 Shear프레스을 사용하여 코일을 계획된 크기로 절단하는 공정(Blank'g)으로 구성된다. Blanking라인의 코일절단과정에서 발생한 스크랩은 프레스공장의 한켠에 모아져 Baler머신에 의해 압축되어 소재공장으로 운송, 재활용된다. 이렇게 Blanking라인에서 절단된 철판은 지게차에 의해 압축성형공정인 Stamping라인으로 이송된다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> Stamping라인은 절단된 철판을 차체의 각 부위별 형상으로 성형하는 Draw작업, 성형된 형상의 불필요한 모서리 부분을 절단·제거하는 Trim작업, 조립시에 각종 내외장품을 장착할 수 있도록 구멍을 뚫는 Pierce작업, 차체조립시 철판을 연결할 수 있는 이음부 형성 및 부품을 장착할 수 있는 부위를 형성하는 Flanze작업과 측면부위 철판을 연결할 수 있는 이음부 형성 및 부품을 장착할 수 있는 부위를 형성하는 Cam Flanze작업으로 구성된다. Stamping라인의 최종생산품인 판넬(PNL)은 파레트에 담겨 적재되었다가 차체조립공정으로 반출된다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 프레스공장의 작업조직은 공정을 중심으로 생산반, 개선반, 자재반, 금형보수반, 그리고 프레스보전반으로 나누어진다. 생산반은 입고된 코일을 오버헤드 크레인을 조작하여 생산과정에 투입하고 프레스장비에 사양에 따른 금형을 설치하여 판넬을 생산한다. 개선반은 RWK(rework)조, 개선조, 공구실로 나누어져 있다. RWK조는 생산라인에서 발생한 불량판넬을 수정, 보완해 완제품으로 만들어 다음 공정인 차체조립공정으로 보내주는 일을 한다. 개선조는 프레스공장 전반에 걸쳐 필요한 작업대, 스크랩박스, 파랫트 보수작업 등 각종 제작업무와 시설관리 업무를 담당한다. 공구실은 생산라인에서 필요한 각종 공구자재 등을 적재적시에 사용할 수 있도록 공구수불을 관리한다. 자재반은 지게차를 운전하여 프레스라인에서 생산된 모든 판넬을 자재창고에 입고하는 프레스지원조와 후공정인 차체공정에서 필요한 시점에 필요한 모든 사양을 필요한 양만큼 판넬을 불출하는 차체지원조로 나누어져 있다. 금형보수반은 금형의 마모나 변질 그리고 개선을 위하여 금형의 용접, 연마(grinding), 사상(sanding) 등의 과업을 수행한다. 프레스보전반은 프레스장비의 사전·사후 보전 및 예방보전을 담당하고 보전반의 업무성과는 휴지율(장비정지시간을 총생산시간으로 나누어 백분율로 나타낸 비율)로 나타난다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 프레스공장의 전형적인 작업은 철판 및 판넬의 삽입·탈착·이송 그리고 금형의 교환이다. 생산작업은 오버헤드 크레인의 조작에 의해 철판이 프레스장비에 투입되면서 시작된다. 작업자는 각 프레스의 투입구와 배출구를 중심으로 1-3명씩 배치되어 프레스가 찍어낸 판넬을 끌어내거나, 프레스의 작동상태를 감시하고 있다. Rear-Door나 Hood Interior 같은 판넬을 생산하는 프레스에는 어깨까지 오는 두터운 팔덮개와 안전모, 둔탁한 장갑을 낀 작업자 두명이 판넬을 뒤집는 반복작업을 한다. 또 프레스 부품생산에서 중요한 작업은 판넬의 다양한 사양에 따라 1개 무게가 약 8-15톤 되는 금형을 교환하는 것이다. 금형교환공은 금형저장소에 적재되어 있는 금형을 오버헤드 크레인으로 집어 프레스로 연결된 레일 위에 놓으면, 프레스에 장착되어 있는 금형과 장착될 금형이 자동으로 교환된다<A HREF="#FOOTNOTE1"><SUP>1)</SUP></A>. 프레스공장의 작업은 숙련정도에 따라서 탈숙련화된 직무군, 숙련된 직무군, 그리고 자격증을 필요로 하는 직무군으로 나누어 볼 수 있다. 탈숙련화된 직무군은 프레스장비의 운전, 프레스부품의 적재, 금형교환, 그리고 오버헤드 크레인의 조작 등이고, 이들 직무군은 2-3일의 교육훈련으로도 현장작업이 가능하며 습숙기간으로는 2-3개월 정도면 충분하다고 한다. 숙련된 직무군으로는 금형사상, 기계가공, rework, 용접, 제관 등의 생산지원부문의 과업으로서 습숙되는데 2-3년 정도가 걸린다. 자격증을 필요로 하는 직무군으로는 지게차운전, 트럭운전, 청소차운전 등이 있다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 쿵! 쾅! 철커덕! 프레스공장을 들어서면 맨처음으로 주의를 끄는 것은 프레스의 진동소음이다. 소음은 작업자의 청력에 매우 심각한 현상을 끼친다. 프레스공장의 한 작업자는 청력의 약화증후를 다음과 같이 말한다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> </P> <P STYLE='font-family:"휴먼명조";font-size:13px;color:"#000000";text-align:justify;line-height:19px;text-indent:0px;margin-left:60px;margin-right:60px;margin-top:0px;margin-bottom:3px;'> “소음속에서 일하기 때문에 근속년수와 TV볼륨은 정비례한다. 현장에서 대화를 하다보면 주위가 시끄럽기 때문에 목소리를 높여 일하는 것이 습관이 되어 집이나 밖에서도 소리가 커서 처음 대하는 사람들은 싸움을 하는 것으로 오해하는 일이 많다.” </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 프레스공장의 소음들은 주로 프레스기 동력장치의 소리, 금형에서 철판이 잘리거나 성형될 때의 마찰음, 잘려나온 철 스크랩이 바닥이나 기계 옆에 떨어질 때 나는 소리, 그리고 금형보수반의 용접·연마·사상시 발생하는 소리 등인데, 작업환경측정에서 매번 기준치를 초과하고 있다(표 1 참조). </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS6> [표 1] 프레스공장의 작업환경 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542906"></A> <TABLE border="1" width="374px" height="72px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD colspan="2" height="29px" width="130px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 프레스공장</TD> <TD height="29px" width="134px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 소음(허용치: 90dB이하)</TD> <TD height="29px" width="109px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 비 고</TD> </TR> <TR> <TD height="22px" width="80px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 기아자동차</TD> <TD height="22px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 소하리</TD> <TD height="22px" width="134px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 96.3 dB</TD> <TD height="22px" width="109px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 94.6-7.27 측정</TD> </TR> <TR> <TD height="22px" width="80px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 대우자동차</TD> <TD height="22px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 승용2</TD> <TD height="22px" width="134px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 96.05 dB</TD> <TD height="22px" width="109px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 94. 8. 19 측정</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:right;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> (출처: 각사 작업환경 측정 보고서) </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 이러한 소음에 대한 대책으로는 작업자들에게 고무로 된 귀마개가 지급되어 왔다<A HREF="#FOOTNOTE2"><SUP>2)</SUP></A>. 그러나 최근 들어 난청에 대한 작업자들의 고충에 대한 반응으로서 프레스설비의 양측면을 비닐로 가린 소음차단막을 설치하고 있으나 그 효과는 그다지 크지 않다. 소음외에 프레스공장 전체의 분진과 가스 역시 주목해야 될 유해 작업환경 중의 하나이나 작업환경 측정에서는 허용치 이하로 나타나고 있다<A HREF="#FOOTNOTE3"><SUP>3)</SUP></A>. 분진과 가스는 금형보수반의 작업때나, 프레스의 가공압력에 의해 철판의 방청유가 가열될 때 발생한다. 그러나 공장의 환기는 자연환기에 의존하고 있어 흐린 날이나 비가 오는 날이면 뿌연 안개가 공장에 차 있다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 프레스공장의 노동특징과 작업환경에 따른 산업재해는 안전사고의 경우는 주로 철판에 의한 자상, 금형교환시 금형의 추락에 의한 사고와 금형세팅시의 압착사고 등이 있으며, 산업보건의 측면에서는 난청이 대표적이다. 그러나 안전사고로 인한 산업재해가 발생할 때, 회사는 산재처리를 하기 보다는 공상이나 공장내 의무실의 치료를 통해 처리하려는 경향이 강하기 때문에<A HREF="#FOOTNOTE4"><SUP>4)</SUP></A> 공식적으로 파악되는 산재는 그다지 많지 않다. 그래서 노동조합에서 산업안전에 대해 교육할 때면 단골메뉴로 등장하는 것이 산재처리 요구가 정당하다는 것을 알리는 노력이다. 또 프레스공장 안전사고는 주로 손부위의 상해비율이 높다(표 2 참조). </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> </P> <P CLASS=HS6> [표 2] 대자 프레스공장 공상환자 내역 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542907"></A> <TABLE border="1" width="377px" height="94px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="29px" width="80px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 프레스공장</TD> <TD height="29px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 타박상</TD> <TD height="29px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 자상</TD> <TD height="29px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 압상</TD> <TD height="29px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 염좌</TD> <TD height="29px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 각막염</TD> <TD height="29px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 관절</TD> <TD height="29px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 총 계</TD> </TR> <TR> <TD height="22px" width="80px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 사고자 수</TD> <TD height="22px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 8</TD> <TD height="22px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 10</TD> <TD height="22px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 8</TD> <TD height="22px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 4</TD> <TD height="22px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 3</TD> <TD height="22px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 1</TD> <TD height="22px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 33</TD> </TR> <TR> <TD height="22px" width="80px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 손부위 사례</TD> <TD height="22px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 2</TD> <TD height="22px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 7</TD> <TD height="22px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 6</TD> <TD height="22px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> </TD> <TD height="22px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> </TD> <TD height="22px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 1</TD> <TD height="22px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 16</TD> </TR> <TR> <TD height="22px" width="80px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 비 고</TD> <TD colspan="7" height="22px" width="297px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 대자 공상내역(기간: 94.1.1 - 94.11.30)</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:right;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> ※ 출처: 대우자동차 사내자료 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 프레스공장에 있어서 사내하청은 주로 금형세척, 청소, 스크랩처리 등 직접생산부문의 허드렛 일이나 기피작업 등에 국한되고 있다(표 3 참조). </P> <P CLASS=HS6> [표 3] 하청실태 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542908"></A> <TABLE border="1" width="374px" height="167px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD colspan="2" height="29px" width="94px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> </TD> <TD height="29px" width="68px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 소속부서</TD> <TD height="29px" width="83px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 작업내용</TD> <TD height="29px" width="45px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 인 원</TD> <TD height="29px" width="83px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 비 고</TD> </TR> <TR> <TD height="39px" width="53px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 현 대<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 자동차</TD> <TD height="39px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 1공장</TD> <TD height="39px" width="68px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 프레스1부</TD> <TD height="39px" width="83px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 금형세척</TD> <TD height="39px" width="45px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 3명</TD> <TD height="39px" width="83px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> (92.8.12 기준)</TD> </TR> <TR> <TD rowspan="2" height="99px" width="53px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 기 아<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 자동차</TD> <TD height="39px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 소하리</TD> <TD height="39px" width="68px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 프레스</TD> <TD height="39px" width="83px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 스크랩처리,<P CLASS=HS8> 사무실청소</TD> <TD height="39px" width="45px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 15-20명 </TD> <TD height="39px" width="83px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 도장반청소 포함<P CLASS=HS8> 108명(94년기준) </TD> </TR> <TR> <TD height="60px" width="42px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 아산만</TD> <TD height="60px" width="68px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 프레스</TD> <TD height="60px" width="83px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> zinc도포작업,<P CLASS=HS8> 베링장청소,<P CLASS=HS8> coil외피 처리</TD> <TD height="60px" width="45px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 22명</TD> <TD height="60px" width="83px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> (94년 기준)</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:right;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> ※ 출처: 현자=1공장소식지, 소하리=사내자료, 아산만=ꡔ94년 노조사업보고서ꡕ </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 프레스공장의 노동은 ①삽입과 탈착의 자동화, ②금형교환의 자동화, ③스크랩처리의 자동화, ④판넬반전의 자동화, ⑤프레스설비의 라인화, ⑥자주보전의 강조 등이 자동화와 공정합리화에 의해 그 성격이 변화하고 있다. 자동화 이전 프레스공의 주된 직무는 프레스에 소재철판을 삽입하고 압축성형후 탈착시키는 작업이었다. 그러나 이러한 공정은 프레스기를 여러대 연결하여 하나의 제품을 일괄하여 생산하는 텐덤프레스(Tendem Press)와 프레스공정내 철판의 삽입·탈착·이송을 자동화한 트랜스퍼라인(Transfer Line) 등으로 대체되었다<A HREF="#FOOTNOTE5"><SUP>5)</SUP></A>(그림 3 참조). </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS6> [그림 3] 프레스공장의 자동화라인 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:15px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:15px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> Transfer Line </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:15px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> ꌋꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꠜꌍ </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542910"></A> <TABLE border="1" width="36px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="36px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 코일</TD> </TR> </TABLE><A NAME="#2021542911"></A> <TABLE border="1" width="47px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="47px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> Blanking</TD> </TR> </TABLE> <A NAME="#2021542912"></A> <TABLE border="1" width="47px" height="59px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="59px" width="47px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> Draw'g,<P CLASS=HS8> Trim'g,<P CLASS=HS8> Pierce'g</TD> </TR> </TABLE> <A NAME="#2021542913"></A> <TABLE border="1" width="70px" height="63px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="63px" width="70px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> Flanze'g<P CLASS=HS8> Cam Flanze'g</TD> </TR> </TABLE><A NAME="#2021542914"></A> <TABLE border="1" width="40px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="40px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> Pallet'g</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> Tendem Press Tendem Press </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 텐뎀프레스는 Destacker, Loader, Unloader, Turn-over 등으로 여러대의 프레스를 하나의 프레스군으로 묶어 철판의 삽입에서 판넬의 탈착까지 하나의 공정을 자동화한 기계이다<A HREF="#FOOTNOTE6"><SUP>6)</SUP></A>. 프랜스퍼 라인은 텐뎀프레스간 탈착·이송·삽입 등의 3차원운동(평면이동과 상하운동)을 자동화시킴으로써 하나의 차체파트를 단일 프레스라인내에서 자동으로 여러 공정을 거쳐 생산할 수 있게 한 것이다. 완전자동화된 기계이다. 따라서 일반적으로 프레스공장의 자동화를 지칭할 때는 주로 프레스에 소재를 삽입(Loading)하는 부분과 탈착이송(Unloading)하는 부분에 대한 자동화를 지칭하며, 자동화율 역시 삽입·탈착·이송의 총공정수에 대한 자동화 공정수의 비율를 말한다. 자동화에 의해 프레스공의 노동은 철판의 삽입과 탈착의 근력노동과 프레스에 부착되어 있는 스위치작동 등의 프레스장비의 밀착노동에서 프레스 장비에서 약 3미터 떨어진 조작계기판의 작동 및 감시의 프레스 근접노동으로 변화되고 있는 추세이다<A HREF="#FOOTNOTE7"><SUP>7)</SUP></A>. 스크랩처리의 자동화 역시 근력노동을 변화시키고 있다. 철판가공시에 발생하는 스크랩 처리의 자동화를 위해 프레스 장비에 벨러머신까지 연결되는 언더 콘베어를 설치하여 스크랩이송 노동을 컨베어로 대체했다. 또 개선과 자주보전에 의한 공정합리화 역시 자동화에 못지 않게 작업자의 노동을 변화시키고 있다. 대표적인 공정합리화의 사례로는 현자 3공장 프레스공장에서처럼 공장의 lay-out을 line화 함으로써 물류이동을 간소화·최소화하는 것이다. 또 자동화가 추진되지 않은 작업장의 금형교환의 경우, 과거 금형교환공이 따로 존재했으나 자주보전에 의한 합리화 결과 프레스 운전공의 직무로 포함되게 되었다(대자 91년). 금형교환의 경우, 그외 라인의 세부공정별로 미스그립(판넬 감지장치) 설치개선으로 프레스의 주 오퍼레이터를 없앤 무인공정 자동화가 이루어지기도 한다(현자 3공장 92년). 그러나 이러한 자동화·합리화에도 불구하고 입고되는 코일의 표면조도관리, 금형의 오차관리, 외판품질에 영향을 미치는 먼지관리, 계절별로 달라지는 철판의 성형성관리, 판넬사양관리 등은 자동화되지 못한 상태에서 작업자의 고유숙련에 의존하고 있다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS5> 2) 차체공장 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 차체공장은 약 100여종의 프레스부품과 외주업체로부터 납품받은 약 500여종의 부품을 용접조립하여 자동차의 골격인 B.I.W.(Body In White)를 완성시켜 후공정인 도장공장으로 인도하는 일을 한다. 차체공장은 서브라인인 Floor Line, Side Line, Roof Line, Moving Part Line과 main assembly 라인인 Body Build Line, Body Complete Line 등으로 구성된다. 즉, 차체공장의 공정은 차체의 조립순서에 따라서 입고된 프레스단품과 외주업체에서 납품받은 어셀블리 부품으로 차체바닥(under-body)을 만드는 Floor Line, 앞차체를 만드는 Front Line, 차체의 기둥과 옆부분을 조립하는 Side Line, 차체의 지붕을 만드는 Roof Line, 그리고 앞의 서브라인에서 만들어진 부분들을 모아서 차체를 조립하는 main라인으로 이루어진다. 메인라인은 차체의 가골격(Body Structure)을 만드는 Body Build Line과 Moving Part 서브라인의 부품들(도아, 후드, 트렁크 뚜껑 등)을 차체골격에 창착하여 Respot 용접을 하고 Metal Finish작업을 통해 마무리하는 Body Complete Line<A HREF="#FOOTNOTE8"><SUP>8)</SUP></A>으로 나누어진다(표 4, 그림 4 참조). 이러한 차체공장의 공정들은 세부적으로는 약 450여개에서 500여개의 공정으로 이루어져 있고, 주공정에 설치된 장비로는 각종 JIG류, 이송장치, 수·자동 용접기, 그리고 용접로보트가 있다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 최초의 공정인 Floor 라인은 Central Floor 서브라인, Rear Floor 서브라인, Front Floor 서브라인의 부품을 조립하여 언더바디를 생산하는 공정이다. 언더바디의 생산공정은 먼저 앞좌석과 뒷좌석, 트렁크의 두부분의 판넬들이 보강재와 합쳐져 가용접되고, 여기에 엔진후레임이 합쳐져서 언더바디로 조립된다. 완성된 언더바디가 메인라인으로 이송되면서 Body Build Line은 시작된다. Body Build Line에서는 먼저 Front 서브라인에서 만들어진 앞차체가 조립되고, 이어서 주파수로 엔진후레임 밑면의 태그(tag)에 차체의 기본사양이 담긴 차체번호가 타각된다. 타각된 입력정보는 차체가 이동할 때 라인 밑에 설치되어 있는 센서에 의해 감지되어 필요공정에 전달된다. 타각작업이 끝나면 양쪽 사이드 판넬이 합치·접합되고 차체의 지붕이 조립되어 메인바디가 만들어진다. 이렇게 만들어진 메인바디는 무빙파트를 장착할 수 있게 바디힌지(Body Hinge)를 만들어 붙이고 구멍을 뚫는 무빙 인스톨 공정으로 넘어간다. 무빙 인스톨 공정이 끝나면 도어, 휀더, 트렁크 뚜껑, 후드 등의 무빙 파트가 차례로 조립되고 차체는 metal finish 작업을 통해 최종적으로 완성된다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"한양중고딕";font-size:15px;color:"#000000";text-align:justify;line-height:19px;text-indent:-20px;margin-left:73px;margin-right:47px;margin-top:0px;margin-bottom:0px;'> [표 4] 차체공장의 생산공정 [그림 4] 차체공장의 생산공정 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542916"></A> <TABLE border="1" width="37px" height="35px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="35px" width="37px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> Frt Flr<P CLASS=HS8> Line </TD> </TR> </TABLE> <A NAME="#2021542917"></A> <TABLE border="1" width="37px" height="35px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="35px" width="37px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> Ctr Flr <P CLASS=HS8> Line </TD> </TR> </TABLE> <A NAME="#2021542918"></A> <TABLE border="1" width="33px" height="35px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="35px" width="33px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> Rr Flr<P CLASS=HS8> Line </TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542919"></A> <TABLE border="1" width="78px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Under Body</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542920"></A> <TABLE border="1" width="33px" height="35px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="35px" width="33px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> Front<P CLASS=HS8> Line</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542921"></A> <TABLE border="1" width="33px" height="54px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="54px" width="33px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> R/L Side<P CLASS=HS8> Line</TD> </TR> </TABLE> <A NAME="#2021542922"></A> <TABLE border="1" width="63px" height="75px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="75px" width="63px" valign="middle" style='border-left-width:0.50mm; border-left-color:#000000; border-left-style:double;border-right-width:0.50mm; border-right-color:#000000; border-right-style:double;border-top-width:0.50mm; border-top-color:#000000; border-top-style:double;border-bottom-width:0.50mm; border-bottom-color:#000000; border-bottom-style:double;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Body-Build Line</TD> </TR> </TABLE><A NAME="#2021542923"></A> <TABLE border="1" width="29px" height="32px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="32px" width="29px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> Roof<P CLASS=HS8> Line</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:18px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542924"></A> <TABLE border="1" width="33px" height="46px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="35px" width="33px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:center;line-height:16px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Mov'g<P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:center;line-height:16px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Part<P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:center;line-height:16px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Line</TD> </TR> </TABLE> <A NAME="#2021542925"></A> <TABLE border="1" width="63px" height="76px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="76px" width="63px" valign="middle" style='border-left-width:0.50mm; border-left-color:#000000; border-left-style:double;border-right-width:0.50mm; border-right-color:#000000; border-right-style:double;border-top-width:0.50mm; border-top-color:#000000; border-top-style:double;border-bottom-width:0.50mm; border-bottom-color:#000000; border-bottom-style:double;'><P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Body-Complete<P STYLE='font-family:"고딕";font-size:12px;color:"#000000";text-align:center;line-height:18px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Line</TD> </TR> </TABLE><A NAME="#2021542926"></A> <TABLE border="1" width="33px" height="46px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="35px" width="33px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:center;line-height:16px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Mov'g<P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:center;line-height:16px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Part<P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:center;line-height:16px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Line</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542927"></A> <TABLE border="1" width="74px" height="25px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="25px" width="74px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:15px;color:"#000000";text-align:center;line-height:22px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 도장 공장</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:40px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> ※ <A NAME="#2021542928"></A> <TABLE border="1" width="18px" height="14px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="14px" width="18px" valign="middle" style='border-left-width:0.50mm; border-left-color:#000000; border-left-style:double;border-right-width:0.50mm; border-right-color:#000000; border-right-style:double;border-top-width:0.50mm; border-top-color:#000000; border-top-style:double;border-bottom-width:0.50mm; border-bottom-color:#000000; border-bottom-style:double;'><P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:justify;line-height:17px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> </TD> </TR> </TABLE> : 메인라인, <A NAME="#2021542929"></A> <TABLE border="1" width="18px" height="14px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="14px" width="18px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"고딕";font-size:11px;color:"#000000";text-align:justify;line-height:17px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> </TD> </TR> </TABLE> : 서브라인 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 차체공장 생산반의 직무는 로보트의 spot용접을 위하여 판넬을 용접치구인 지그(jig)에 삽입(loading)하고 로보트 및 용접전용기의 용접전극(tip)을 교환하는 직무, 용접건(welding gun)을 가지고 co₂, arc, solder 용접을 직접실행하는 직무, Mov'g Parts의 장착을 위하여 임팩트 렌치(impact wrench)로 볼트를 장착 조우는 조립직무, 용접부분이나 철판의 상태가 거친 부분을 연마, 사상작업을 통해 차체를 완성시키는 Metal Finish직무, 그리고 용접치구 관리의 치구직무 등으로 나누어진다. 로보트의 가동을 위한 프로그램의 작성은 생산기술부에서, 입력은 보전부에서, 운전<A HREF="#FOOTNOTE9"><SUP>9)</SUP></A>은 반장이나 Keeper가 담당한다. 운송반은 차체에서 생산되는 도어파트를 공정 요소요소에 운반해 주는 역할과 청소차를 이용한 차체공장의 청결유지, 그리고 전동차와 지게차를 이용하여 사람이 운송할 수 없는 A/S부품, 외주업체의 부품을 적재한 파렛트의 운송 및 스크랩처리를 담당한다. 개선반은 공구실, 개선조, 수정조 등으로 구성되어 있다. 공구실은 생산에 필요한 각종 공구, 자재를 수불하는 공구실 업무를, 개선조는 차체공장 전반에 걸쳐 필요한 작업대 제작 및 자체 시설물 보수 등 각종 개선업무를 담당하고 있다. 수정조는 차체에서 발생하는 요철 및 굴곡 등 불량발생을 찾아 수정하는 업무를 수행하는데, 도장 살베지조와 의장살베지조가 있다. 즉, 살베지(salvage)조는 도장(혹은 의장)라인에서 발생한 차체의 굴곡 및 요철불량을 판금으로 수리한다. Keeper반<A HREF="#FOOTNOTE10"><SUP>10)</SUP></A>은 로보트와 각종 전자장비의 운전과 관리를 하며 각 라인에 1-3명이 배치되어 spot용접의 분리나 누락을 잡아내는 용접로보트의 감시활동을 하며, 또한 라인에 사고자가 발생하였을 때 긴급투입되어 그 임무를 대신한다. 보전반은 장비와 로보트의 유지·보전을 담당하고, 직무의 원할한 수행을 위하여 타부서와는 달리 자체교육, 사내외 전문기술교육을 자주 실시한다. 지그정비반은 각종 치구류의 점검, 수정, 보완, 신설 등의 업무를 수행하며, 용접, 판금, 밀링, 선반, 배관, 측량 등의 숙련을 필요로 한다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 차체공장의 직무는 탈숙련직무군과 숙련직무군으로 나누어 볼 수 있다. 탈숙련직무군은 용접, 판넬 삽입, Mov'g Parts의 장착 등이며 2-3개월의 숙련기간이면 충분하다. 숙련직무군은 Metal Finish직무, Gap·단차·요철·굴곡의 수정직무, 그리고 치구직무로서 약 2년 이상의 숙련이 필요하다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 찡! 파박! 퍼억! 사방으로 퍼지는 용접불꽃과 용접소리 그리고 매케한 용접흄(fume)이 차체공장을 메우고 있다. 따라서 자외선노출, 용접흄 및 분진 등의 환기문제 등이 대표적인 유해작업환경의 요소들이다. 또 차체공장의 작업자는 안전모, 보안안경, 마스크, 귀마개, 앞치마 등의 안전보호구를 착용하고 있어서 여름철 몸에서 발산되는 땀과 열을 밖으로 방출할 수가 없어 짜증스럽고, 또한 용접건의 각도가 정확치 않아서 불똥이 뛰어 주위에서 작업하던 동료가 깜짝깜짝 놀라기도 한다. 차체공장의 안전사고로 인한 상해는 대자의 사례를 구체적으로 분석해 볼 때, 용접시 불똥이나 흄에 의한 눈부위의 각막염이나 화상 그리고 어깨높이 작업과 구조물내 작업으로 인한 안면부 상해가 특징적이다(표 5 참조). 또 로보트 투입공정에서는 로보트에 의한 사고가 심각한데, 이는 로보트의 불의의 작동원인의 61.9%가 사람보다는 로보트에 있음에서 알 수 있는 것처럼 주로 로보트의 오동작에 의한 것이다(표 6 참조). </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS6> [표 5] 대우자동차 차체1, 2부 공상환자 내역 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542930"></A> <TABLE border="1" width="374px" height="68px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="29px" width="55px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> </TD> <TD height="29px" width="51px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 손, 어깨</TD> <TD height="29px" width="59px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 머리,얼굴</TD> <TD height="29px" width="44px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 눈</TD> <TD height="29px" width="59px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 허리,가슴 </TD> <TD height="29px" width="44px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 기타</TD> <TD height="29px" width="63px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 비 고</TD> </TR> <TR> <TD height="4px" width="55px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 인 원</TD> <TD height="4px" width="51px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 43</TD> <TD height="4px" width="59px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 19 </TD> <TD height="4px" width="44px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 21</TD> <TD height="4px" width="59px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 9</TD> <TD height="4px" width="44px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 29</TD> <TD height="4px" width="63px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 기간:<P CLASS=HS8> 94.1-94.11</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:right;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> ※ 출처 : 대우자동차 사내자료. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS6> [표 6] 로보트에 관련된 Troble요인 </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:14px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <A NAME="#2021542931"></A> <TABLE border="1" width="377px" height="120px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD height="43px" width="43px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 트러블<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 종류</TD> <TD height="43px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 전기계<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 고장</TD> <TD height="43px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 기계계<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 불량</TD> <TD height="43px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 구동계<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 고장</TD> <TD height="43px" width="55px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 주변기기와<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 연동미스</TD> <TD height="43px" width="47px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 유압,전압<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 이상</TD> <TD height="43px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 핸드링<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 미스</TD> <TD height="43px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 작업자<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 실수</TD> <TD height="43px" width="36px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 기타</TD> </TR> <TR> <TD height="4px" width="43px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 구성<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 비율</TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 52.5% </TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 8.5%</TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 7.16%</TD> <TD height="4px" width="55px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 3.75%</TD> <TD height="4px" width="47px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 1.71%</TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 7.51%</TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 18.4%</TD> <TD height="4px" width="36px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 0.88%</TD> </TR> <TR> <TD height="4px" width="43px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 불의작동<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 비율</TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 23.9%</TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 5.3%</TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 6.19%</TD> <TD height="4px" width="55px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 8.0%</TD> <TD height="4px" width="47px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 0.9%</TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 16.8%</TD> <TD height="4px" width="39px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 38.1%</TD> <TD height="4px" width="36px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 0.81%</TD> </TR> </TABLE> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:right;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> ※ 출처: ꡔ자동차 제조업의 자동화기술ꡕ, (한국자동차공업협회, 1993), 107쪽. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 차체공장의 자동화는 일반적으로 전용용접기와 용접로보트 등 자동용접기로 대표된다(그림 5 참조). 자동용접기의 도입은 작업자의 노동을 직접적인 용접작업에서 용접보조작업, 용접감시작업, 자주보전(TPM)활동 등으로 변화시킨다. 과거 수동용접의 작업은 지그에 장착된 차체의 부위에 작업자가 무거운 스포트용접건(spot welding gun)을 가지고 한점씩 용접하는 ‘인해전술형’이었으나, 한번에 20-50개의 용접점에 용접를 실시하는 멀티용접기(multiwelding)이나 용접로보트의 도입에 의해 co₂용접을 제외한 대부분의 용접은 자동화되었다. 특히 로보트는 생산성향상과 균일한 품질확보에 매우 중요하고 이미 차체공장에는 많은 수의 로보트가 도입되어 있으며<A HREF="#FOOTNOTE11"><SUP>11)</SUP></A> 또 증가추세에 있기 때문에<A HREF="#FOOTNOTE12"><SUP>12)</SUP></A> 차체공장의 자동화를 곧 로보트의 도입으로 이해하는 경향이 있다. 차체공장에 도입된 로보트의 주요 작업의 내용은 프레스부품의 용접만이 아니라, 방수와 방청을 위한 sealing작업, 부품반송작업, 볼트조립작업 등이다. 그러나 차체공장의 자동화율<A HREF="#FOOTNOTE13"><SUP>13)</SUP></A>은 보통 총spot용 접점에 대한 자동용접의 비율을 말하고 in-house기준으로 볼 때 약78-97%에 달한다. 또 차체공장은 자동화율이 매우 높고 차체공정의 불량은 후공정의 직진율 및 완성차의 안전성과 직결되기 때문에 3사 거의 하청인원이 없다는 사실이 공통된 특징이다<A HREF="#FOOTNOTE14"><SUP>14)</SUP></A>. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS6> [그림 5] </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 차체공장의 자동화는 용접기능 자체의 자동화외에 부품조작(Material Handl'g)과 이송의 자동화, Door류 장착조립의 자동화<A HREF="#FOOTNOTE15"><SUP>15)</SUP></A>, 그리고 모델변경시나 소재변경에 대하여 탄력적인 '유연적 차체생산시스템'(Flexible BodyManufacturing System) 등 세가지가 중요하다. 부품조작과 이송의 자동화는 핸드링 로보트의 도입, auto run에 의한 부품의 자동공급과 자동장착(setting), 그리고 셔틀(shuttle)방식의 트랜스퍼를 통한 메인바디의 이송 등을 통해 무인자동화를 추진하여 가고 있다. 차체공장의 자동화에 있어서 가장 최근에 이루어진 것이 바로 메인바디에 도어를 장착하는 작업이다. 자동화전 도어장착은 O/H Hanger에 매달려온 도어를 작업자가 탈착하고 창착하여 볼트를 조우는 것이었다. 그러나 자동화 이후 도어장착의 과정은 O/H 레일에 도어가 매달려 조립자점에 진입하면 로보트가 탈착 장착하고 볼트를 조우는 과정으로 대체되었다. 유연적 차체생산시스템으로서 FBL(Flexible BodyLine)은 주로 메인바디의 조립공정에 도입되어 있다<A HREF="#FOOTNOTE16"><SUP>16)</SUP></A>. 차체의 각부분이 천정의 레일에 매달려 메인조립라인으로 진입하면 센서의 감지에 의해 차종에 맞는 지그가 자동적으로 교체되어 언더바디위에 놓여지고, 14기의 로보트가 동시에 약 20초에 걸쳐 50여개의 용접점에 용접을 한다. 이때 주요한 것은 차종에 따른 지그의 자동교체시스템이며<A HREF="#FOOTNOTE17"><SUP>17)</SUP></A>, 현자에서는 Windmill 방식의 지그교체시스템을 개발하여 사용하고 있다(그림 6 참조). </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P CLASS=HS6> [그림 6] </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> Windmill 방식은 사각형 회전체의 4면에 서로 다른 4차종의 지그를 설치하여 이 회전체를 90도씩 돌려줌으로써 필요한 차종의 지그를 선택하여 1라인에서 4차종의 생산이 가능하도록 만든 것이다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> 차체공장의 자동화가 노동자 상태에 끼치는 영향에 관해 살펴보자. 먼저 자동화는 작업자의 노동을 크게 변화시키고 있다. 도어의 탈착과 장착과 같은 무거운 부품을 운반하는 일이 없어지거나, 용접작업이 로보트의 부속기능으로 전화하거나 전용용접기의 작동작업으로 바뀌고, 작업자의 작업반경이 넓어졌으며, 장비에 대한 자주보전활동이 강조되어짐으로써 정신적 스트레스가 높아졌다는 사실이다. 자동화는 노동력 대체효과가 대단히 커 노동력을 생력화했다. 그러나 생력화는 생산능력의 지속적인 확장으로 인해 감원 보다는 작업자의 직무·직장이동으로 나타나고 있다. 또 자동화는 용접이라는 비교적 높은 숙련의 기반을 현저히 약화시킴으로써 조직에 대한 개인의 교섭력을 상실케 만들었다<A HREF="#FOOTNOTE18"><SUP>18)</SUP></A>. 마지막으로 자동화는 차체공장의 작업환경에도 많은 변화를 가져왔다. 자동화율이 높은 차체공장(현자 3공장, 기아의 아산만 공장)은 기존공장에 비해 가스, 온도, 습도를 자동조절하는 환경조절설비를 갖추고 있다. 그러나 이러한 환경설비는 작업환경의 개선이라는 측면에서 이루어지기 보다는 온도 및 기타 환경조건에 민감한 자동화설비의 오동작을 방지하기 위한 투자의 측면이 강하다(기아자동차,1993:142). 작업환경에 대한 자동화효과의 다른 이면은 자동화장비로 인해 산업재해의 강도율<A HREF="#FOOTNOTE19"><SUP>19)</SUP></A>이 대단히 높아졌다는 점이다. </P> <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:justify;line-height:22px;text-indent:0px;margin-left:47px;margin-right:47px;margin-top:0px;margin-bottom:3px;'> <BR> </P> <P STYLE='font-family:"한양중고딕";font-size:15px;color:"#000000";text-align:right;line-height:19px;text-indent:-20px;margin-left:81px;margin-right:47px;margin-top:0px;margin-bottom:0px;'> (다음 호에 계속) </P> <P STYLE='font-family:"한양중고딕";font-size:15px;color:"#000000";text-align:right;line-height:19px;text-indent:-20px;margin-left:81px;margin-right:47px;margin-top:0px;margin-bottom:0px;'> </P> <!-- Document End --> <HR WIDTH="300px" ALIGN="left"><A NAME="#FOOTNOTE1"><P CLASS=HS7> 1) 금형교환에 걸리는 시간은 과거 20-25분 정도 걸렸으나, 시설개선과 작업방법의 개선 그리고 숙련도의 향상으로 인해, 숙련자의 경우 약 5-10분 정도 소요된다(ꡔ대우자동차ꡕ, 93년 1월호, 28쪽). 금형교환시간의 단축을 위하여 기아의 아산만 공장에서는 Quick Die Change System을, 현자에서는 Auto Die Change System를 구축하였다. </P> </A><BR><A NAME="#FOOTNOTE2"><P CLASS=HS7> 2) 귀마개를 막고 작업을 하여도 소음이 얼마나 큰지 쿵쾅 소리가 마치 뒷동산에서 대포터지는 소리가 같다고 프레스공장의 작업자는 말한다.</P> </A><BR><A NAME="#FOOTNOTE3"><P CLASS=HS7> 3) 금형보수반의 경우에는 연마·사상 작업으로 인한 분진이 작업환경허용치를 초과하기도 한다.</P> </A><BR><A NAME="#FOOTNOTE4"><P CLASS=HS7> 4) 대우자동차의 94년 공상처리 내역을 살펴보면, 왼손 3번째와 4번째 손가락이 절단된 상해도 공상으로 처리되었다. </P> </A><BR><A NAME="#FOOTNOTE5"><P CLASS=HS7> 5) 각사별 텐뎀라인과 트랜스퍼라인의 현황은 아래와 같다.</P> 5) 각사별 텐뎀라인과 트랜스퍼라인의 현황은 아래와 같다.<P CLASS=HS7> <A NAME="#2021542909"></A> <TABLE border="1" width="362px" height="90px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD rowspan="3" colspan="2" height="4px" width="133px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> </TD> <TD colspan="3" height="4px" width="127px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 현 자</TD> <TD height="4px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 대자</TD> <TD height="4px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 기아</TD> </TR> <TR> <TD height="4px" width="42px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 1공장</TD> <TD height="4px" width="42px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 2공장</TD> <TD height="4px" width="42px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 3공장</TD> <TD height="4px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 승용2</TD> <TD height="4px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 아산만</TD> </TR> <TR> <TD rowspan="2" height="19px" width="42px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 32</TD> <TD rowspan="2" height="19px" width="42px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 25</TD> <TD rowspan="2" height="19px" width="42px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 1</TD> <TD rowspan="2" height="19px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 12</TD> <TD rowspan="2" height="19px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 5</TD> </TR> <TR> <TD rowspan="2" height="40px" width="53px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> Stamp'g</TD> <TD height="22px" width="80px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 텐 덤 라 인</TD> </TR> <TR> <TD height="18px" width="80px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 트랜스퍼라인</TD> <TD height="18px" width="42px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 3</TD> <TD height="18px" width="42px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 5</TD> <TD height="18px" width="42px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 5</TD> <TD height="18px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 4</TD> <TD height="18px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> ? </TD> </TR> <TR> <TD colspan="2" height="4px" width="133px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 기 준 년 도</TD> <TD colspan="3" height="4px" width="127px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 93년 말 </TD> <TD height="4px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 94년 말</TD> <TD height="4px" width="51px" valign="top" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 89년 말</TD> </TR> </TABLE></P> </A><BR><A NAME="#FOOTNOTE6"><P CLASS=HS7> 6) 이때 금형은 1개 Bolster 위에 여러개의 금형이 세팅된다.</P> </A><BR><A NAME="#FOOTNOTE7"><P CLASS=HS7> 7) 현자 3공장의 프레스3부가 전형적인 사례이다. 현자 3공장의 경우 전라인이 transfer화 되어 있다. 자동화의 추진정도로 각 공장의 자동화율을 참고할 수 있다. </P> 7) 현자 3공장의 프레스3부가 전형적인 사례이다. 현자 3공장의 경우 전라인이 transfer화 되어 있다. 자동화의 추진정도로 각 공장의 자동화율을 참고할 수 있다. <P CLASS=HS7> <A NAME="#2021542915"></A> <TABLE border="1" width="313px" height="110px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD colspan="2" height="18px" width="86px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> </TD> <TD height="18px" width="85px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 프레스공장</TD> <TD height="18px" width="142px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 비 고</TD> </TR> <TR> <TD rowspan="3" height="53px" width="41px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 현 대</TD> <TD height="18px" width="45px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 1공장</TD> <TD height="18px" width="85px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 79% </TD> <TD rowspan="3" height="53px" width="142px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 93년 말 기준</TD> </TR> <TR> <TD height="18px" width="45px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 2공장</TD> <TD height="18px" width="85px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 83%</TD> </TR> <TR> <TD height="18px" width="45px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 3공장</TD> <TD height="18px" width="85px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 94%</TD> </TR> <TR> <TD height="39px" width="41px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 대 우</TD> <TD height="39px" width="45px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 부 평</TD> <TD height="39px" width="85px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 57%</TD> <TD height="39px" width="142px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P CLASS=HS8> 94년 기준<P CLASS=HS8> (승용 1, 2공장 공통)</TD> </TR> </TABLE></P> </A><BR><A NAME="#FOOTNOTE8"><P CLASS=HS7> 8) 기아자동차에서는 Under Body Line, Side Flame Line, Roof Line, Body Shell Line, Moving Part Line, Body Complete Line으로 구분하고, 대우자동차에서는 Under Body Line, Front Line, Side Line, Roof Line, Body Framing Line, Moving Part Line, Body Complete Line으로 구분한다.</P> </A><BR><A NAME="#FOOTNOTE9"><P CLASS=HS7> 9) 로보트의 운전을 대자에서는 보전반이 담당한다. 또 기아의 아산만 공장에서는 차체공장의 생산반원이 로보트운전이 가능하게끔 자체교육을 실시하고 있으며 스포티지 생산공정에서는 전원이 운전가능하다.</P> </A><BR><A NAME="#FOOTNOTE10"><P CLASS=HS7> 10) 대자에서는 relief라고 한다.</P> </A><BR><A NAME="#FOOTNOTE11"><P CLASS=HS7> 11) 3사 차체공장들의 가동중인 로보트의 수는 차이가 있지만, 언더바디와 메인바디공정에는 거의 로보트가 도입되어 있는 스테이션(station)이다. </P> </A><BR><A NAME="#FOOTNOTE12"><P CLASS=HS7> 12) 각사별 차체공장의 설치된 로보트의 수는 다음과 같다. 로보트 도입은 현자 2공장의 경우 로보트의 보유대수가 91년 163대에서 93년 360대로, 현자 3공장의 경우 91년 234대에서 94년 516대로 급증하고 있으며, 기아의 경우는 92년 400여대에서 98년 750대의 로보트적용을 목표로 하고 있다(ꡔ자동차 제조업의 자동화기술ꡕ, 1983, 112쪽).</P> 12) 각사별 차체공장의 설치된 로보트의 수는 다음과 같다. 로보트 도입은 현자 2공장의 경우 로보트의 보유대수가 91년 163대에서 93년 360대로, 현자 3공장의 경우 91년 234대에서 94년 516대로 급증하고 있으며, 기아의 경우는 92년 400여대에서 98년 750대의 로보트적용을 목표로 하고 있다(ꡔ자동차 제조업의 자동화기술ꡕ, 1983, 112쪽).<P CLASS=HS7> <A NAME="#2021542932"></A> <TABLE border="1" width="362px" height="117px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD rowspan="3" height="36px" width="69px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> </TD> <TD colspan="3" height="4px" width="146px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 현 자</TD> <TD height="4px" width="51px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 대 자</TD> <TD colspan="2" height="4px" width="96px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 기 아</TD> </TR> <TR> <TD height="17px" width="46px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 1공장</TD> <TD height="17px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 2공장</TD> <TD height="17px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 3공장</TD> <TD height="17px" width="51px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 승용1</TD> <TD height="17px" width="46px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 소하리</TD> <TD height="17px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 아산만 </TD> </TR> <TR> <TD rowspan="2" height="36px" width="46px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 330</TD> <TD rowspan="2" height="36px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 163</TD> <TD rowspan="2" height="36px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 234</TD> <TD rowspan="2" height="36px" width="51px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 113</TD> <TD rowspan="2" height="36px" width="46px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> </TD> <TD rowspan="2" height="36px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 69 </TD> </TR> <TR> <TD height="21px" width="69px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 로보트 수</TD> </TR> <TR> <TD height="21px" width="69px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 기준 년도</TD> <TD colspan="3" height="21px" width="146px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 91년 말</TD> <TD height="21px" width="51px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 94년 말</TD> <TD height="21px" width="46px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> </TD> <TD height="21px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 90년 초</TD> </TR> <TR> <TD height="4px" width="69px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 비 고</TD> <TD height="4px" width="46px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> </TD> <TD height="4px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 93년 말<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 360대</TD> <TD height="4px" width="50px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 94년 말<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 516대</TD> <TD height="4px" width="51px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> </TD> <TD colspan="2" height="4px" width="96px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 92년 말 <P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 약 400대</TD> </TR> </TABLE></P> </A><BR><A NAME="#FOOTNOTE13"><P CLASS=HS7> 13) 각사 차체공장의 자동화율을 동일한 기준년치를 획득하지 못했으나, 94년 말 기준으로 볼 때 아래 제시된 자동화율의 오차는 그다지 크지 않다.</P> 13) 각사 차체공장의 자동화율을 동일한 기준년치를 획득하지 못했으나, 94년 말 기준으로 볼 때 아래 제시된 자동화율의 오차는 그다지 크지 않다.<P CLASS=HS7> <A NAME="#2021542933"></A> <TABLE border="1" width="317px" height="145px"cellspacing="0" cellpadding="0" style='border-collapse:collapse;border:none;'> <TR> <TD colspan="2" height="18px" width="124px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 차체공장</TD> <TD height="18px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 자동화율</TD> <TD height="18px" width="116px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 비 고</TD> </TR> <TR> <TD rowspan="3" height="53px" width="60px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 현 대</TD> <TD height="18px" width="64px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 1공장</TD> <TD height="18px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 78% </TD> <TD rowspan="3" height="53px" width="116px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 93년 말 기준</TD> </TR> <TR> <TD height="18px" width="64px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 2공장</TD> <TD height="18px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 88%</TD> </TR> <TR> <TD height="18px" width="64px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 3공장</TD> <TD height="18px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 97%</TD> </TR> <TR> <TD height="18px" width="60px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 대 우</TD> <TD height="18px" width="64px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 승용1</TD> <TD height="18px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 56%</TD> <TD height="18px" width="116px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 94년 기준</TD> </TR> <TR> <TD rowspan="2" height="57px" width="60px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 기 아</TD> <TD height="39px" width="64px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 소하리<P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> (상용)</TD> <TD height="39px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 27%</TD> <TD height="39px" width="116px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 93년 10월 기준</TD> </TR> <TR> <TD height="18px" width="64px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 아산만</TD> <TD height="18px" width="78px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 85%</TD> <TD height="18px" width="116px" valign="middle" style='border-left-width:0.12mm; border-left-color:#000000; border-left-style:solid;border-right-width:0.12mm; border-right-color:#000000; border-right-style:solid;border-top-width:0.12mm; border-top-color:#000000; border-top-style:solid;border-bottom-width:0.12mm; border-bottom-color:#000000; border-bottom-style:solid;'><P STYLE='font-family:"휴먼명조";font-size:14px;color:"#000000";text-align:center;line-height:21px;text-indent:0px;margin-left:0px;margin-right:0px;margin-top:0px;margin-bottom:0px;'> 92년 12월 기준</TD> </TR> </TABLE></P> </A><BR><A NAME="#FOOTNOTE14"><P CLASS=HS7> 14) 그러나 단일공장에서 생산 차종의 수가 가장 많은 현자 2공장의 차체2부의 경우 서브라인을 하청 이관해 가는 추세를 보이고 있다. </P> </A><BR><A NAME="#FOOTNOTE15"><P CLASS=HS7> 15) 현자와 기아는 도아의 자동창착시스템이 가동중이나, 대자 차체공장은 아직 작업자에 의한 수동장착식이다.</P> </A><BR><A NAME="#FOOTNOTE16"><P CLASS=HS7> 16) 현자와 기아(아산만)의 경우는 Floor Line의 언더바디조립과 Side Line의 Side Frame조립에도 다차종 혼류생산이 가능하도록 범용화라인으로 구성되어 있다.</P> </A><BR><A NAME="#FOOTNOTE17"><P CLASS=HS7> 17) FBL에서 갖추어야 할 중요한 시스템은 지그의 자동교체시스템만이 아니라, 차체의 각부분이 자동적으로 조립지점에 안착되어 여러대의 로보트가 동시에 용접을 할 수 있도록 하는 것이다. 현자에서는 one buck system을 갖추고 있다.</P> </A><BR><A NAME="#FOOTNOTE18"><P CLASS=HS7> 18) 특히, 이러한 현상은 반원과 관리자에 대한 조반장의 권위와 교섭력을 붕괴시키고 있다(김소희,1992:41). </P> </A><BR><A NAME="#FOOTNOTE19"><P CLASS=HS7> 19) 산업재해 강도율 = (근로손실일수/연근로시간수)*10³</P> </A><BR>
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